The Stork | A New Paradigm in Purification A New Paradigm in
Purification

solid waste management - swatch
(A Product of IES Pvt. Ltd, Bangalore)

Mixed solid waste (MSW)

Mixed solid waste (MSW) consists of household waste, kitchen waste, vegetables, flowers, leaves, fruits, papers, plastics, glass, metals, medicines, sanitation residue and waste from streets. This garbage is generated mainly from residential and commercial complexes. With rising urbanization and change in lifestyle and food habits, the amount of municipal solid waste has been increasing rapidly and its composition changing. More than 25% of the municipal solid waste is not collected at all; 70% of the Indian cities lack adequate capacity to transport it and there are no sanitary landfills to dispose of the waste. The existing landfills are neither well equipped nor well managed and are not lined properly to protect against contamination of soil and groundwater.

   

ABOUT SWATCH

SWATCH system is a revolutionary equipment is a self powered, Non-Combustion type which uses the Thermal Heat De-composition (THD) method using Magnetic energy at low temperature around 350 to 400 Deg C to decompose any Organic/Medical wastes without using any Electricity or fuel , which has been developed and enhanced by using Japanese patented technology

IES adopts the unique patented Concentrated Magnetic Action (CMA) Technology from Japan where the organic waste are disposed scientifically by the method of in-taking a little atmospheric air through strong magnets without using any power/fuel to Destruct/Dispose the waste by magnetic heat decomposition method.

Flue gas emitted from the heating chamber after the destruction by using this technology complies as per CPCB guidelines of Waste Incineration specification limit. On the other hand, the chamber temperature is regenerated to dry the input waste by which it will increase the volume of waste destruction.

• Unique and distinct garbage Decomposition/Destruction Equipment.
• Developed & promoted by IES, Bangalore under Japanese Patented Technology.
• Special air space filled with super-strong magnetic and hyperthermia (300-450C).
• Dispose of the Garbage in a scientific way without consuming power or fossil fuel
• Decompose any type of Organic waste.
• Ability to reduce the volume of disposed Garbage by a ratio of 1/200 to 1/300 times.
• Bi-Product is a small volume of normal Ash of about just 1% of the input waste which can be taken to landfills (or) for improving Soil amendment and as a disinfectant.
• Speed of decomposition depends on moisture content of the waste.
• We strongly recommend to ensure the moisture level of MSW at less than 40% mark for
optimum performance of the system.

   

FEATURES / HIGHLIGHTS OF SWATCH

 
 

• PATENTED TECHNOLOGY: SWATCH system is patented in India and Japan for Technology, Design and Process.
• THD METHOD: Operates in low temperature Thermal Heat Decomposition (THD) method.
• CMA TECHNOLOGY. Functions on a Concentrated Magnetic Action (CMA) technology.
• PROCESS AT PLASMA STATE. After initial start up fire, destruction starts slowly by splitting the molecules into atoms These atoms further ionized as electron, proton and
neutron and this state is called as "Plasma State"
• SMALL FOOTPRINT. A small floor space depending on the system size sufficient to accommodate Swatch system anywhere close to source.
• QUICK & FAST. Decomposition of waste takes place at a faster rate in 8 hours period for single badge load.
• SELF POWERED, NO FUEL, NO BURNING. Doesn't needs the combustion process, neither electricity nor fossil fuel used for closed chamber Destruction/Decomposition.
• NO SEGRAEGATION. Mixed Solid Waste (MSW) containing mixer of both dry and wet waste generated from households are suitable
• DECOMPOSITION AT SOURCE. De-Centralized and Scientific method of Disposal which avoids Costly logistics to transport the waste to landfills.
• USER FRIENDLY simple operation and easy to load, MSW garbage bags can be loaded 2-3 times a day as such collected from households
• MOISTURE CONTENT of the MSW recommended less than 40% for optimum decomposition .No liquids in food waste are acceptable which will harm the speed of
decomposition process
• NO POLLUTION, NO FLAMES, NO DIOXINS. Does not produce any flames, thus generating dioxins and other poisonous gases are eliminated, even when plastics and
PVC are processed
• MASSIVE VOLUME REDUCTION. Reduces the output by 99% from the amount of the input waste loaded.
• BY PRODUCT - Small volume of normal Ash of about just 1% of the input waste which can be taken to landfills (or) for improving Soil amendment and as a disinfectant
• CAN'T DECOMPOSE inorganic substances such as glasses, metal, sand, soil, ceramics etc.,
• OPERATIONAL STANDARDS are compatible to the norms and standards set by the Pollution Control Boards (PCB) of Karnataka, Andhra Pradesh, Assam
• ZIRCON rich refectory coating compound containing high percentage (63%) Zirconia applied over inner walls of chamber to protect from corrosion and erosion.
• ECO FRIENDLY - A total ECO FRIENDLY and 100% Environment compliance product

   

SWATCH – WORKING PRINCIPLE

 

Closed chamber Destruction with plasma and ionization techniques at OXYGEN STARVED condition. The decomposition temperature is around 350 – 450oC depends on the solid waste input. Do not require electric, other power or fuel for organic substances for decomposition

PROCESS

Waste has to be feed into the chamber of equipment on uniform intervals. At the initial stage requires start up fire by using camphor/Dry wood afterwards destruction starts slowly by splitting the molecules into atoms. These atoms further ionized as electron, proton and neutron and this state is called as"plasma state" and separated electron change to "accelerated electron" with strong energy.

On the other side a small amount of atmospheric air is allowed to pass through strong magnetic field into Oxygen starved chamber. During this operation oxygen molecule split into elemental oxygen with negative charge. This atomic oxygen is to oxidize perfectly organic surface and change organic matter to desperate organic oxide. Therefore reaction is induced by exothermic phenomenon, thermal condition around 200oC is needed to accelerate reaction which can achieve by initial decomposition.

From 200oC (by initial firing) to 350~450oC in the equipment by plasma, ionization and thermal vibration will achieve. The decomposition of waste takes place on bed wise so that heat energy developed may not be continuous. At the bottom of the destruction chamber a tubular type radiator which makes buried near the lower layer of deposited ash and ash will be separated. The waste heat is recovered through a tubular heat sink arranged near the upper layer of deposited ash of a hearth center section of said combustion chamber and said hearth periphery and the entire structure will have good heat transfer potential. The waste heat is recovered back and supply to the wet waste where the moisture content is reducing phenomenally.

The flue gas emission from the decomposition chamber is releasing with natural draft. The emission may contain some toxic components like Dioxin and Furan, Heavy metals, Nitrogen Oxides etc.,. The toxic components are destructed by using the external heating chamber with the heat of 850oC followed by wet scrubber by which can reduce substantially from 850oC to 180oC. During this process we can eliminate the reformation of Dioxin and Furan occurs and the clean gas is dispersing into atmosphere.

The non combustible waste and ash (inorganic) is collected separately and stored in well defined area for the disposal into Secured landfill. The ash quantity generation should be in the ratio of 1/300.

SOLUTION TO AIR POLUTION

It has been suggested that one of the causes of dioxins in an incinerator is the retention of oxygen due to imperfect combustion and low processing temperature (300–350°C). Consequently, it became mandatory to process waste at high temperatures, at 800°C or higher, which requires installation of a secondary combustion system.

On the other hand, SWATCH Decomposition system processes waste at low temperatures; however, thec generation of dioxins is inhibited. Why…How?

The answer is because it hampers the bonding of two benzene rings with oxygen by minimizing the supply of oxygen. The system also inhibits the benzene rings themselves from being produced by utilizing the effect of anions which are generated when the waste passes through the Special magnetic device and enters a chamber.

   

PHOTOs Of SWATCH

 

 

The efficiency of the SP system depends on moisture content of the waste loaded into the machine


• If the average moisture level of the MSW is 20% and below, the performance of the system will go upto 120% level
• If the average moisture level of the MSW is 60% and above, the performance of the system will come down to 40% level
We strongly recommend to ensure the moisture level of MSW at less than 40% mark for optimum performance of the system

STABILISATION PERIOD: Initially SWATCH system require min. 20-30 days time to reach operational stability to obtain optimum output in performance

 

EMMISION MEASUREMENT OF SWATCH